Forming Machine

What is Forming Machine?

A roll forming machine for metal bending uses rollers to bend the sheet metal into a desired shape. The placement of the rollers determines the exact bend and angle of the metal, while the distance between the rollers controls the amount of deformation. The basic form of roll forming is when the end material is rectangular in cross section. Flat rolling uses two rollers rotating in opposite directions. The friction between the rollers elongates the sheet metal and pushes it through the machine.

Advantages of Forming Machine

Processing
The main function of the molding machine is to transform raw materials into required products through processing. By controlling the parameters of the molding machine, products of different shapes and sizes can be produced.

Improve Efficiency
The molding machine can automatically complete the entire production process, thereby greatly improving production efficiency. Compared with manual processing, machine processing is not only faster, but also has more stable quality.

Cut Costs
Because the molding machine has a fast processing speed and can produce products in a shorter time, it can save a lot of labor costs. In addition, due to the high stability of machine processing, the scrap rate of products can be reduced and further cost savings can be achieved.

Improve Product Accuracy
Because the molding machine can precisely control the processing parameters of the product, it can create more precise products. Compared with manual processing, this can ensure product consistency and accuracy.

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why choose us

Our product

Pipe bending machine, pipe-end forming machine, cutting machine and some other pipe processing machines.

Product application

We provide unitized sets of equipments for processing pipes for automobile, physical gymnastic equipment, steel-pipe furniture, plumbing and bathing industries.

Our certificate

We have passed the authentication of iso 9001:2015 quality management system and ce certificate.

Our service

Our has set up a standardized before and after sale network and supply good and quick service to our customers.

Types of Forming Machine

01/

Hydraulic Shaping Machine
With these sorts of shaper machines, the hydraulic system provides the reciprocating action of the ram. The hydraulic shaper utilises high-pressure oil. This is provided through a system which is understood by the hydraulic circuit for the shaper machine given below.

02/

Horizontal Type Shaping Machine
The ram is moving in a reciprocating motion in these types of shaper machines. When the ram reciprocates, it keeps the tool on a horizontal axis. The horizontal shapers are used for the shaping of external grooves, keyways, and other similar features.

03/

Vertical Type Shaping Machine
The reciprocating motion of the ram in these sorts of shaper machines occurs in a vertical plane where the table supports the object. Vertical shapers may be manually operated, rack-driven, screw-driven, or powered by hydraulics.

04/

Crank Type Shaping Machine
The most common shaper is the crank shaper which uses a single-point cutting tool to make a reciprocating motion equal to the length of the stroke. This machine changes the rotary motion of a larger gear called bull gear.

05/

Geared Type Shaping Machine
The rack and pinion are causing the ram to move in a reciprocating motion. It is exactly below where the ram meshes with the spur gear that the rack teeth are cut. The number of gears in the gear train determines both the speed at which the machine will go as well as the direction in which it will move.

06/

Standard Type Shaping Machine
When the table of the shaper has vertical and horizontal movements to deliver the feed, the shaper is referred to as a standard or plain shaper. This is the oldest type of machine used in various machine shops, and is known as manual shaping machine.

07/

Universal Type Shaping Machine
In these shaper machines, in addition to the vertical and horizontal movements, the table can move along an inclined axis with the ability to swivel on its axis. The workpiece that is mounted on the vice can be adjusted in multiple planes. Hence the term "universal."

08/

Travelling Head Shaping Machines
In this type of shaper, the ram carrying the tool moves diagonally as it reciprocates to provide the necessary feed. Work that is particularly challenging to hang and feed from a shaper's table is done in this machine. The tool is kept stationary on the bottom while the ram feeds and reciprocates.

09/

Push Type Shaping Machines
These are the most common and versatile of all the several kinds of shapers that are used in everyday life. When the ram travels away from the column, which means that it is pushing the work forward, the metal is removed.

10/

Draw Type Shaping Machines
In these shaper machines, the removal of the metal takes place as the ram moves in a reverse direction. Because the tool in this shaper is mounted in the tool head facing the opposite direction, it performs the cutting action when the ram moves in the opposite direction.

Usage Areas of Forming Machines

Automotive Industry
Forming machines are used in the production of many parts used in the automotive industry. For example, car bodies, bonnets, chassis parts and exhaust systems can be produced by forming machines.

Aerospace Industry
In the aerospace industry, forming machines are needed for the production of parts with complex geometries. Airframes, wings, engine parts and spacecraft components can be produced using forming machines.

Metalworking Industry
Forming machines are widely used in the metalworking industry for processes such as bending, cutting, punching and shaping metal sheets and profiles. Many products such as furniture, kitchenware, metal structures and decorative metal products can be produced with these machines.

Construction Industry
In the construction industry, forming machines are used for the production of steel structures and metal parts. Many products such as building materials, roof coverings, door and window profiles, stairs and railings can be produced with forming machines.

Electrical And Electronics Industry
In the electrical and electronics industry, forming machines are used for the production of electrical panels, cable trays, cable trays and electronic components. These machines can perform precision forming and punching operations.

Consumer Products
Forming machines are widely used in the consumer products industry. Many products such as white goods, furniture, lighting fixtures, playground equipment and packaging materials can be produced with forming machines.

Material Selection in Forming Machines

Material Of The Workpiece
The material of the workpiece to be shaped and material selection is the most basic factor. Different components have different coupling properties and may require different operating methods. For example, it can be metal materials (steel, aluminum, etc.), plastics or composite materials. Appropriate material selection should be made by determining the material properties and costs of the workpiece.

Forming Process
Various collecting units are used forming machines, such as bending, cutting, molding, roll jointing, etc. Each process may have different material properties and durability requirements. The forming process and method is one of the factors that make up the material selection.

Material Properties
Storage properties should be considered when using forming machines. The final properties of the material, such as elasticity, strength, toughness, thermal conductivity, are not important for the receiving process. For example, harder hardware may require stronger and more durable machines.

Forming Tolerances
It is important to ensure compliance with tolerances during the forming process. The material selection must be appropriate to achieve the desired tolerances. They should be able to organize fine cleaning processes, and the material selection should allow for more precise tolerances.

Longevity and durabilityit is important for forming machines to have a long service life and durability. The material must be able to withstand repeated handling and wear and tear. This reduces values and ensures continuity of production.

Maintenance of Forming Machines

Cleaning

Cleaning the machine regularly prevents particles and dirt from accumulating. Residues or oils on workpieces can affect machine performance. Clean the machine after the operation and periodically.

Lubrication

Proper lubrication is essential for the smooth operation of the moving parts of forming machines. Follow the manufacturer's recommended lubrication schedule and use the correct lubricants.

Checks

The operating system of the machine requires regular checks, including hydraulic or pneumatic systems and electrical components. These checks help you detect potential problems such as leaks, damaged parts or connections, worn components or broken wires.

Spare parts

Availability of critical spare parts in stock ensures production continuity in case of unexpected failures. It is important that important parts are checked regularly and replaced as necessary.

Training and personnel

Training of personnel is important for the correct use and maintenance of the machine. It should be ensured that operators and maintenance personnel are trained in using the machine correctly and performing basic maintenance operations.

Professional support

It is important to seek professional support for complex maintenance or major repairs. By getting help from authorized technical service providers, you can ensure the best maintenance and repair of the machine.

Precautions of Forming Machine

The operator must be familiar with the machine's performance and operating procedures.

Before starting the machine, make sure that there are no debris or obstacles in and around the machine. Check whether the buttons of each instrument are normal.

Before each work, start the equipment for a test run for 10 minutes. During the test run, turn on the grease lubrication pump to fully lubricate each lubrication point. Do not start with load.

Add lubricating oil every 30 minutes during normal operation to ensure the safe operation of the equipment.

It is forbidden to get on the top of the equipment when the equipment is working.

During operation, abnormal vibration, hydraulic oil leakage and noise are found to stop and check immediately.

Non-operators are forbidden to enter the work area, and a distance of more than 2 meters should be kept from the equipment.

Stick to your job position and prohibit leaving without authorization. Shut down the equipment when leaving the equipment due to accident, and explain the equipment situation to the monitor clearly.

The pressure of the equipment system is 20mp, and overpressure work is strictly prohibited.

After the work, the equipment was switched off, and the surrounding area was cleaned up.

How to Choose Forming Machine

Manufacturing Quality
The quality of your rolled formed components are determined by the manufacturing quality of your roll forming machine. Take your time in researching the manufacturing standards of the roll forming companies you are considering. All components are adher to very stringent manufacturing and material specifications.

Warranty
Ask the roll forming machine company you are considering what warranties they offer on their machines and what are the terms of the warranty. Machine will be totally tested in factory, all wires are marked. Warranty is 24 months since machine installing in client's factory.In warranty period, all parts are free to supply include shipping cost.

Customer Service And Repairs
Your warranty should be backed up by honest, high-quality customer service. Make sure the roll forming company you select has knowledgeable customer service representatives available to assist you with technical issues, and that they stand by their repairs promise. At steelmama, we have been supplying the highest quality roll forming machines globally since 2009. It is important to us that your repairs are done correctly in a timely manner so that your business is rolling again as soon as possible.

Roll Formed Product Specifications
Once you have identified a reliable roll forming machine company, the specifications for the products you will be roll forming will guide your buying choice. Specifications include product length, thickness, stiffness, and profile.

Custom Profile, Single Profile, And Multiple Profile Roll Forming Machines
Depending on your manufacturing needs, a multiple profile roll forming machine with interchangeable cassettes may best serve you. This allows you to produce different profiles of the same component with one machine.

Speed And Quantity Of Production
If you have high volume production, you will need to consider production speed when selecting a machine. Investing in a roll forming machine with a higher rate of production may increase your overall profit margin. You will also consider machine life based on your overall production needs.

Cost To Operate Machine
Compare energy costs to operate the machine when choosing your roll forming machine. Excessive power use by your roll forming machine can unnecessarily impact your profits. Verify that the machine you are purchasing is energy efficient for the job at hand.

Roll Forming Machine Cost
With all else equal, the deciding factor in your roll forming machine purchase is cost. View our large selection of standard profile roll forming machines for sheet metal, metal panels, metal siding, metal purlins, metal roofing, metal decking, and more.

FAQ

Q: What is forming in machining?

A: The forming process makes use of suitable stresses like compression, tension, shear or combined stresses to cause deformation of the materials to produce required shapes. In forming, no material is removed, i.E. They are deformed and displaced.

Q: What do you mean by forming?

A: Forming is a process in which the shape of a partly finished product, for example sheet metal, is changed using plastic deformation. During forming, force is applied to a piece of sheet metal to change its shape rather than remove any material.

Q: What is an example of forming manufacturing?

A: Forming is a process in manufacturing that involves shaping a material into a desired shape or form. This can be done through various methods such as bending, stamping, forging, extrusion, and rolling.

Q: How does forming work?

A: Forming is the process of fashioning metal objects through deformation without adding or removing any material. Typically, it is performed using heat and/or mechanical loads to make the desired shape. Forming itself includes various manufacturing technologies like bending, extrusion, forging and more.

Q: What does a forming machine do?

A: During the forming process, the forming machine supplies work to the workpiece in the form of energy. This energy is used to overcome the deformation resistance of the material and to initiate and maintain the formation of the workpiece.

Q: What is a forming operation?

A: Forming operations are classified as those processes where the desired shape is achieved by imparting plastic deformation to the workpiece in the solid state. Classification by (1) product, (2) material, (3) forming temperature, and (4) nature of deformation (sheet metal versus bulk deformation) can also be helpful.

Q: What is the difference between forming and forging?

A: Both forging and forming are designed to manipulate the size and/or shape of metal workpieces. The difference between them is that forging involves the use of pressurized blows to deform metal workpieces, while forming involves the use of mechanical deformation.

Q: What is the difference between forming and machining?

A: The advantages of metal forming processes include no wastage of the raw material, better mechanical properties of the product and faster production rate. Machining is the process of removing the material in the form of chips by means of a wedge shaped tool.

Q: What are the advantages of forming process?

A: The critical roll forming advantages include high production efficiency, cost-effectiveness, material versatility, high precision, and the ability to customize profiles.

Q: What is the purpose of a roll forming machine?

A: Roll form machines are designed to make sheet metal into straight formed shapes. The roll forming process takes a continuous flat sheet of metal and power feeds it through a successive series of hardened steel rollers, which station by station shape the metal into a finished shape as it passes through them.

Q: How to work a roll forming machine?

A: Roll forming machines, for the most part, work in a continuous cycle. The material is fed into the machine where it continuously makes its way through the stages of each operation, ending with the completion of a final product.

Q: What is the purpose of the forming machine?

A: It's commonly used in manufacturing various products, such as building components, automotive parts, and industrial equipment, by forming and cutting continuous material into precise shapes.

Q: What is the difference between roll forming and extrusion?

A: The roll forming process uses a pair of rolls to fabricate the metal. Metal sheets are passed through the rolls several times until the desired shape or profile is achieved. The extruded aluminum process produces components by pushing the metal through a die or mold of the desired cross-section.

Q: How does roll forming work?

A: Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile. In conventional stamping the entire part is formed all at the same time.

Q: How does forming process work?

A: In metalworking, forming is the fashioning of metal parts and objects through mechanical deformation; the workpiece is reshaped without adding or removing material, and its mass remains unchanged.

Q: What is the principle of roll forming?

A: Plate rollers are used to create o-shapes, u-shapes, and angular shapes by bending the material in different techniques. The working principle of a plate rolling machine is bending the material by pressing it in between rolls. There must be an upper and lower roll.

Q: What is the difference between forming and rolling?

A: The main difference is that while rolling forces the metal to flow into a different shape, sheet metal forming works by causing deformation in the material overall, with minimal effect on the grain structure or the thickness of the material.

Q: What is the purpose of a roll forming machine?

Q: How thick is roll forming?

A: Roll forming is used to create very long sheet metal parts with typical widths of 1-20 inches and thicknesses of 0.004-0.125 inches. However wider and thicker sheets can be formed, some up to 5 ft. Wide and 0.25 inches thick.

Q: What is rolling in forming?

A: In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property.

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